Industrial powder coating is the process in which a dry powder is used to create a protective layer on metal and other surfaces. It is the final step of manufacturing and is often used by various industries. These powder coatings are a one-and-done process and do not require any repetition later on.
In a powder coating process, an electrically charged nozzle is used to spray the powder, and the surfaces attract those charged particles. After some time, this powder melts and fuses when heated in the cure oven.
Various types of powder coatings are available in the market, offering several benefits. You can choose any of them according to your needs and preferences. These coatings ensure the robust protection of metal objects from multiple environmental factors.
Below are the top benefits of industrial powder coating.
1. Durability
Industrial powder coatings create a thick and firm outer layer on the surface and provide excellent resistance to scratches, fading, and chipping. These coatings are an ideal solution to protect your products from harsh weather conditions.
Industrial coatings are applied in thicker layers than paints, which provide outstanding durability and robust protection against impact and abrasion. Moreover, these coatings are also resistant to ultraviolet radiation and prevent color fading during sun exposure.
Industrial powder coating lasts for many years. Which coating will be the best for you depends on the materials and quality of your products. These coatings resist various chemicals and solvents, making them most suitable for several industrial applications.
2. Variety of Colors
Industrial powder coatings have a variety of colors that allow you customization according to your needs and preferences. You can mark your products with different colors to find them quickly. Choosing the right type and amount of pigments is the most crucial factor in creating the desired color of the coating. Besides color options, these coatings also offer you various kinds of finishings, such as matte, glossy, and metallic.
3. Environment Friendly
Industrial powder coating processes are clean and do not produce excessive air pollution. No harmful gases or chemicals are released during this process. There is just a little waste because of electrostatic application, which can be cleaned easily.
Industrial powder coating is a solvent-free process that produces minimal volatile organic compounds and has a lower carbon footprint overall. The application process ensures high transfer efficiency that minimizes overspray and waste. You can collect and reuse the excess powder in the coating process to reduce waste and pollution.
4. Time and Money Saving
Industrial powder coating saves you money and time by facilitating you in the best possible ways. By applying these coatings to your equipment, you can increase their overall life span and reduce the chances of costly repairs and replacements.
You can prevent various potential problems and unexpected failures of your equipment due to rust and corrosion with the help of industrial powder coatings. Moreover, these coatings do not require a long time to dry. You can quickly cure them in the oven and ensure quicker turnaround times between the coating cycles.